How to Tell When Your Compressor Needs an Air Dryer

Request an issue:

Can water or moisture be harmful my compressed air system?

Answer:

Absolutely! Water corrodes pipes, valves, machinery controls. None of the is nice. When controls malfunction, production can stop or product could be impaired and all sorts of this costs you money and time.

Water in Aerosol or Vapor form is much more hard to remove as well as using a Compressed Air Dryer.

Request an issue:

So how exactly does water or moisture enter into my compressed air?

Answer:

Using your Compressor inlet.

Water vapor (humidity-moisture) makes its way into the environment system with the air compressor inlet air conditioning filter. The environment compressor sucks in roughly 7 cubic ft of atmospheric air at psig, which amount of air is compressed into 1 cubic ft of air at 100 psig. Water vapor (humidity-moisture) which was within the 7 cubic ft of atmospheric air has become compressed into 1 cubic ft of compressed air.

You will find 3 types of water in compressed air:

-Liquid water
-Aerosol (mist)
-Vapor (gas)

These types of moisture can make problems in the future in equipment or may create serious problems inside your process or finish product today.

Request an issue:

How you can tell should you prefer a Chilled Air Dryer?

Answer:

If you're going through the next problems...then you might need a Chilled Compressed Air Dryer:

-Liquid water is within your air lines and hoses
-Water vapor oral sprays from your tool exhaust
-Pipe lines corrode and rust
-Fresh paint Sprayer has water spots within the fresh paint
-Your Equipment Manufacturer identifies "DRY AIR"

Request an issue:

So what can help remove moisture from my Compressed Air System?

Answer:

Chilled Air Hairdryers may be one of the very best methods to getting rid of water and moisture out of your Compressed Air System.

Request an issue:

So how exactly does a Chilled Air Dryer Work?

Answer:

o The chilled air dryer cools the incoming compressed air first within an air-to-air warmth exchanger in which the outgoing awesome dry air pre-cools the incoming air and condenses some moisture out.

o Then your incoming air makes its way into an aura-to-refrigerant warmth exchanger in which the air is cooled to 38º F through the liquid refrigerant. This method causes the moisture to condense into liquid water which is drained away. The out going air then makes its way into the environment-to-air warmth exchanger and it is heated up to help keep the outdoors of pipes from sweating.

o The refrigeration compressor pumps hot hi-pressure gas refrigerant (Freon) in to the condenser which transfers the warmth in the refrigerant gas towards the ambient air because the gas condenses right into a liquid.

o The liquid refrigerant (Freon) will be metered to some cold low pressure where it makes its way into the environment-to-refrigerant warmth exchanger and also the warmth in the hot compressed air is adsorbed in to the cold refrigerant (Freon). The refrigeration compressor then sucks low pressure hot gas refrigerant (Freon) in to the refrigeration compressor and also the cycle begins once again.

Main Point Here: If you're going through undesirable moisture and water inside your Compressed Air System, then you should consider adding a Chilled Air Dryer. In the end - what's the easiest method to spend your hard earned money --on constant maintenance, unsuccessful equipment and destroyed finish items or by trading inside a correctly sized compressed air dryer?

Experience proves it! Remove Water and Moisture to enhance Compressed Quality Of Air &lifier Efficiency!
Increase Production - less down-time because of moisture related equipment problemsReduce loss because of inferior items destroyed by moisture in linesBring more profit for your main point here